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Vacuum Infusion Trial Kit |
| A Place to Start |
| We created our #590-A Vacuum Infusion Trial Kit as a means of familiarizing someone with the materials that are unique to vacuum infusion. We strongly suggest significant experience with both vacuum bagging and room temperature molding before tackling resin infusion.
This kit contains enough material to build 3 infusion trial projects up to 24” x 13” each. After completing these 3 “practice” laminates you will be familiar with EnkaFusion Nylon Matting, Lantor Soric, EnkaFusion Filter Jacket and Divinymat Sandwich Core. You will be able to judge the differences in resin travel and conformability as suits your future infusion applications. Additionally, you will be able to install your vacuum and resin lines and get some experience controlling your resin bucket and resin flow.
In order to use the kit, you will need your own vacuum pump, bagging materials and vacuum tubing to attach to the bag. Also, you will need to supply your own resin and reinforcement. Last, you will need a mold that will require a laminate no larger than 24” x 13” that also has a relatively large flange.
This kit will supply everything you need for:
One laminate using EnkaFusion Nylon Matting as a Flow Media
One laminate using Lantor Soric® as a Flow Media
One laminate using Divinymat® Sandwich Core as a Flow Media
Includes:
#505-A Resin Bucket 1 Gallon (x3)
#512-B Resin Line Holder (x3)
#893 Vacuum Tubing 5’pieces (x3)
#1601 Zip Strips (x6)
#1400 Filter Jacket 5” (x3)
#582 Peel Ply 5’x5” pieces (x3)
#1024 DIVINYMAT® 24”x16”
#1401 Nylon Matting 24”x13”
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#1605-A Flow Regulator (x2)
#1606-A Spring Clamp
#906-A T-Fittings (x6)
#1400 Filter Jacket 18” (x3)
#1403 Spiral Tubing 5’ pieces (x3)
#582 Peel Ply 20”x5” pieces (x3)
#1409 Lantor Soric® 24”x16.37”
Instruction Sheet
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If you can vacuum bag, you can infuse resin. The objective of this kit is to help you make informed decisions about choosing your flow media, placing and using spiral tubing and designing successful experiments for your own projects in the future. After completing these trial projects, you will be confident in planning your future flow media and resin line set up. You will be familiar with all of the terms used in this brochure and hopefully, will be able to reduce the learning curve and costs associated with the trial and error of successful vacuum infusion!
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EnkaFusion Filter Jacket |
| Resin feed lines made easy |
| With a three-dimensional “V” shaped core contained within a polyester “sock,” this creates an open flow channel for resin to race through during infusion. Used as a resin feed line, the sock will create even flow rates outward across its entire length. 4” Wide.
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EnkaFusion Nylon Matting |
| Fastest infusion times |
| Consisting of randomly oriented, entangled filaments, this flow media provides maximum resin flow while limiting resin retention. Used on the surface or as an interlaminar media, Nylon Matting provides the fastest infusion times. 39” Wide.
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Lantor Soric® XF |
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| The most conformable of the flow media, this product will aid infusion and quickly build thickness with up to 35% less resin retention than all-glass laminates. Unique design of hexagonal flow channels on a carrier sheet creates a steady, even resin front resulting in maximum conformability and surface finish. Compatible with all of our resins and reinforcements. 50" wide.
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DIVINYMAT ® |
| Structural Flow Media |
Engineered specifically for vacuum infusion, this core material is grooved, perforated, and scored to create flow channels for resin. A 3.8# Vinyl Foam, Divinymat offers the highest structural properties of any available flow media. Bonded to a light scrim cloth, this core will conform to most simple curves and shapes.
1/8” thick x 32” x 48”.
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3M™ Super 77 Spray Adhesive |
| Keep dry materials in the mold |
High-tack, high coverage adhesive bonds quickly and when used moderately should not interfere with the curing process of any of our resins. Great for everyday use and is the recommended method for holding dry materials in place before infusing resin. 24 fl. oz. per can.
cannot be air shipped
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Spiral Tubing |
| For vacuum or infusion lines |
| A vacuum infusion standard, this tubing is ideally suited for in-bag vacuum line extenders or resin feed lines. 1/2” ID is compatible with all of our hose fittings. |
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Resin Trap |
| Protect your pump |
| Don’t let vacuum infusion destroy your pump. This 2 ˝ gallon stainless steel vacuum sealed tank is used between the mold and the vacuum pump for capturing excess resin that enters the vacuum line before it can damage your equipment. More than 1 can be used in-line for large jobs! Simply apply mold release prior to lay-up and then pop out the cured resin for many reuses. Comes complete, including vacuum gauge and instruction manual. |
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Flow Regulator |
| Easy on and easy off |
| Clamping off tubing to begin and end resin flow is a critical step in any infusion project, and these devices make it easy. Crease the tubing to block off flow and then lock into place using this regulator. |
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Spring Clamp |
| Keep the resin line in the bucket |
| This clamp is used to keep the resin line in place by clamping the stick (with small sticks) or by clamping the zip strip to the bucket. |
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Ultrasonic Leak Detector |
| The easiest way to find leaks |
| This time-saving device amplifies ultrasonic frequencies while filtering out background noise, making it ideal for pinpointing leaks during vacuum bagging or infusion. Headphones provide easy listening, while LED display meter indicates leak strength. Includes Ultrasonic Leak Detector, tubular extension adapter, tubular extension, parabola, headphones, and carrying case. Dimensions: 1” x 2.5” x 7.3,” Weight: 4.5 oz or 6.3 oz (with battery,) Requires 9V (included), Frequency response: 35kHz to 45kHz +6db.
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Stethoscope |
| Economic approach to leak detection |
| A low cost alternative to assisting leak detection. A stethoscope can help detect small leaks in a vacuum seal without expensive filtering devices.
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Thermal Gun |
| Know When Resin Has Begun and Finished Curing |
| This easy to use device reads surface temperatures from 0-575 degrees F to within 3 degrees. Simply point and pull the trigger for instant visual readings. Ideal for identifying when resin is curing and maximum exotherm is achieved. Aim at resin in your bucket or in your laminate and know exactly when it’s setting up. Model includes laser guide for pinpoint accuracy. 9V battery included.
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Stop Watch |
| Measure flow times to control quality |
| Monitoring resin flow rates over time is an important part of perfecting an infusion project. Just start the clock when resin is introduced to gather valuable data. This inexpensive stop watch is perfect for the job.
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Hose Cutters |
| Snip quickly and cleanly |
| The easiest way to cut tubing, these handy hose cutters do the job quickly and keep you moving. Use with any of our tubing for clean cuts every time, even at awkward angles.
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Hose Clamps |
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| Secure your tubing connections every time with these hose clamps. Continuous band construction will clamp tightly without cutting or digging into the tubing. Fits all of our vacuum tubing, spiral tubing and fittings. |
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Knit Bi-axial Style 1815 (0/90) |
| A favorite for vacuum infusion |
50” Wide, 067” Thick
18 oz. Fiberglass roving stitched to a 1.5 oz. chopped strand mat, this fabric quickly adds strength and buildup while simultaneously aiding resin infusion. Because it is stitched rather than woven, there are no crimps to hinder resin travel. But don’t use it just for infusion; Knit Bi-axial fabric is commonly used in the marine world and other applications.
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Continuous Strand Mat |
| Continuous strand aids resin infusion |
1-1/2 Oz/Sq Ft. Mat, 50" Wide, .060" Thick
Continuous strand mats are frequently used when rapid build-up and high conformability is required. When used for vacuum infusion, continuous strands will facilitate resin flow without the slowing effect frequently caused by chopped strand binders. 1.5 oz.
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Resin Bucket - 5 Gallon |
| No spills for larger batches |
| This heavy-duty 5 Gallon bucket will stand up to resins, thinners and solvents. The heavier bucket helps avoid spills while allowing larger batches of resin for infusion. |
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Gallon Plastic Mixing Tubs |
| Great for Wash Buckets |
| Our plastic mixing containers will stand up to resins, thinners and solvents.
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Zip Strips |
| Handy and quick |
| The quick and easy way to attach the resin line to the resin line holder. |
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21" Line Holder/Mixing Paddle |
| Enough height and weight for use with a 5 gallon pail |
If cutting several 2 x 4’s or other braces is simply not practical, this 21" heavy stick will keep the resin line exactly where it belongs: in the resin bucket. Attach with zip strips and clamp into place to ensure continuous resin flow.
When using smaller buckets, a 12" stick is usually sufficient.
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Infusible Resins |
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| Our #1110 Vinyl Ester Resin and System 2000 Epoxy Resin have both been used for successful, high quality infusion projects, achieving complete wet-out and low resin content. Don't be fooled by the common misconception that special "infusion resins" are required. In fact, our vinyl ester is the exact same resin frequenly called infusion resin by many in the industry. For more information regarding how to choose the right resin for your project, check out our free brochure, Vacuum Infusion - The Equipment and Process of Resin Infusion available in our learning center. |
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